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Tooling Solutions for Key Components of New Energy Vehicles

Tooling Solutions for Key Components of New Energy Vehicles

16

2023

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06

High-Efficiency 3D Drills for the Steel Structure and Tower Industry

High-Efficiency 3D Drills for the Steel Structure and Tower Industry

Applications of arrow-shaped hole-machining drill bits in steel structures, transmission towers, bridges, pipe plates, wind power equipment, and flanges

15

2023

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06

Master Tool for Compressor Scroll Plate Machining – PCD Precision Milling Cutter

Master Tool for Compressor Scroll Plate Machining – PCD Precision Milling Cutter

The core working components of a compressor are the stationary and moving scroll discs. During operation, a scroll compressor achieves air compression primarily through the cyclic rotation of the moving disc and its interaction with the stationary disc. To ensure efficient and stable performance of these components, stringent requirements are imposed on the surface finish, perpendicularity, and profile geometry of the scroll’s inner and outer walls, which in turn place extremely high demands on the cutting tools used for machining such parts.

10

2023

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06

Application Fields of Powder Metallurgy Tap

Application Fields of Powder Metallurgy Tap

Powder metallurgy is an advanced manufacturing technique that involves compacting metal powders into desired shapes and then sintering them at high temperatures to achieve final part formation. In recent years, driven by continuous advancements in manufacturing technologies and increasing industrialization, powder metallurgy has found widespread application across various manufacturing sectors. Among these applications, powder-metallurgy taps are high-performance cutting tools produced using powder metallurgy techniques, enjoying extensive use in the field of machining.

31

2023

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05

Application of High-Pressure Cooling Systems in Machine Tools

Application of High-Pressure Cooling Systems in Machine Tools

The high-pressure coolant system for machine tools is a common type of pump equipment used on machine tools, primarily designed to deliver coolant to the tool in a timely manner, ensuring that the machine can continue operating within an optimal temperature range. Application benefits: 1. High-pressure chip breaking and chip evacuation prevent chips from becoming entangled. 2. A reliable and effective cooling method extends tool life, allows for higher cutting parameters, and thereby improves production efficiency. 3. It reduces machine downtime caused by chip entanglement, effectively increasing machine availability. 4. For different materials: - For mild steel: 20% increase in efficiency and 20% extension of tool life; - For carbon steel and alloy steel: 20% increase in efficiency and 10% extension of tool life; - For aluminum alloys and magnesium-aluminum alloys: 30% increase in efficiency and 30% extension of tool life; - For stainless steel and nickel alloys: 40% increase in efficiency and 50% extension of tool life.

30

2023

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05

3D Printing Mold Material Processing

3D Printing Mold Material Processing

3D-printed materials are regarded as inherently defective due to macroscopic structural inhomogeneities and defects that are typically associated with the selected additive manufacturing process, often manifesting as non-nominal features in the designed build geometry. These include surface texture characteristics such as roughness and waviness, as well as residual powder—such as channels, pores, and cavities—and thread machining. In particular, surface waviness and finish quality are critical considerations. Consequently, more advanced post-processing steps, such as CNC machining, may be required when using processes like AFS-D friction stir additive manufacturing or AW-DED arc-wire directed-energy deposition 3D printing.

13

2023

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05

3D Printing and Traditional Machining

3D Printing and Traditional Machining

3D printing, also known as additive manufacturing (AM), emerged in the 1990s. Unlike traditional subtractive manufacturing methods, 3D printing is a technology that uses computer software to create three-dimensional models through design and scanning, and then builds up objects layer by layer by depositing discrete materials such as powders or filaments.

09

2023

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05

Valuable insights: A one-minute guide to heat-shrink tool handles

Valuable insights: A one-minute guide to heat-shrink tool handles

Thermo-shrinkable tool handles, as an innovative material, have garnered significant attention due to their lightweight nature, high strength, and corrosion resistance. With the accelerating pace of industrialization, the application scope of thermo-shrinkable tool handles continues to expand. So, what does the future hold for this technology?

04

2023

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05

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