Machining of the upper thrust rod frame mounting hole


Machining of the upper thrust rod frame mounting hole
Machining of the upper thrust rod frame mounting hole
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  • Machining of the upper thrust rod frame mounting hole
  • Machining of the upper thrust rod frame mounting hole

Case Details

Comparative Trial Cutting Report for the Upper Thrust Rod Frame Mount ZG310-570 (HB180-230)

 

Case study of comparative trial cutting of a pushrod frame mount for a customer in Shandong:

 

 

Nanjing Jianchuanshi Industrial and Trading Co., Ltd.
Comparison Trial Cutting Report
Test Objective: √ Abrasion Resistance □ Chipping Resistance □ Surface Quality of Machined Surface
  Test Currently in use
Drill bit specifications and models GDMK250R5W32M/GDMK2500XE P25 KSEM250R5WN32M/KSEM2500HPGM KC7315
Brand YESTOOL Kenna
Product Material ZG310-570 ZG310-570
Material hardness HB180-230 HB180-230
Product Name Upper Pushrod Frame Mount Upper Pushrod Frame Mount
Processing method Drilling Drilling
Cutting method Internal cooling, emulsion Internal cooling, emulsion
Test equipment Qinghai No.1 Machine XHY766 Jugu HM63H
Spindle speed n r/min 900 600
Hole depth mm 125 (through-hole) * 6 (spot drilling) 125 (through-hole) * 6 (spot drilling)
Feed f mm/r 150 50-60
Number of processed product parts 60 35
Lifespan 41.5M 24.15M
Workpiece physical object

Tool Wear Condition

Overview of Wear Condition The drill tip exhibits minor chipping, the transverse land shows normal wear, and the outer flank is worn and fused. The center drill tip is normal, but there are numerous small chipping defects on the transverse land and on the outer flank.
Processing Evaluation Customers are generally satisfied with the machine’s service life and efficiency; however, the machine tool load is approximately 45% higher than specified, which has been acknowledged by the customer. Efficient and cost-effective, but with a relatively short service life; machine tool load is kept below 30%.
Iron filings state

Case Consultation

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