Heat-shrink tool handles are being increasingly widely adopted in the automotive, electronics, and aerospace manufacturing sectors.
Thermal Assembly and Measurement Integration: The Solis is equipped with a highly integrated system module, including a high-speed heating coil and a high-precision camera, which enables the thermal assembly, cooling, and measurement of heat-shrink tools without the need for repeated tool repositioning or clamping, thereby improving efficiency and measurement accuracy. Featuring a patented dual-station spindle, users can pre-prepare the next heat-shrink tool holder for thermal assembly or measurement, significantly accelerating the production cycle and enabling continuous assembly. After calibration, the two spindles share the same database, ensuring accurate and efficient operation.
Release time:
2022-06-21
With the rapid development of the cutting manufacturing industry and users’ ongoing pursuit of high efficiency and accuracy, thermally shrink-fit tool holders have found increasingly widespread application in the automotive, electronics, and aerospace manufacturing sectors. However, under conventional operating conditions, Heat-shrink handle The tool must undergo thermal assembly in a specialized heat-shrink fitting machine, after which it is cooled and then transferred to a tool-setting device or machine tool for measurement. If the dimensions exceed the specified tolerances, the thermal assembly adjustment procedure must be repeated, followed by reassembly. The separation of the installation and measurement processes increases cycle time and introduces procedural complexity; moreover, the need to wait for the tool holder to cool during secondary adjustments significantly reduces the efficiency of the tool-preparation process, thereby impacting the production rhythm.
A U.S.-based company, leveraging independent R&D and innovation, has integrated existing measurement and thermal-decorating processes with its many years of expertise in the cutting-tool industry. In response to evolving market demands, it has introduced a new integrated solution called Solis. This solution combines thermal equipment, cooling systems, and precision measurement capabilities, enabling simultaneous adjustment and measurement. Heat-shrink handle clamping adjustment. Equipped with a variety of modules, including a dual-station spindle, 9-axis automatic tool changer, adaptive tool-length compensation, and a reliable C.H.I.L.L. liquid-cooling system, this machine enables users to complete the entire process—previously achievable only with multiple separate devices—on a single platform, thereby delivering efficient, safe, and precise thermal-decoration operations.
When using Solis, the user places the tool to be installed on the auxiliary workstation for tool-length measurement. After the camera locates and automatically measures the tool length, the tool shank is moved to the main position (i.e., the spindle of the thermal unit), and the thermal-unit program is initiated. Solis then automatically performs tool measurement, thermal treatment, and tool-length adjustment. Once the thermal treatment is complete, the user mounts the corresponding cooling sleeve onto the tool shank for cooling, with the cooling timer displayed on the interface. While the tool is safely cooling, the second tool on the measurement auxiliary workstation is simultaneously measured. The entire operation process is simple, fast, and safe.
Sornis’ 9-axis automated system can perform most tasks autonomously, ensuring precise operation while eliminating the risk of operator burns. In addition, the P7 software offers a comprehensive suite of tool-dimension measurement solutions, along with an extensive database and user-friendly interfaces, enabling automatic tool measurement without the need for repeated clamping.
It is evident that this integrated solution fundamentally addresses the inefficiencies and pain points inherent in traditional machining processes, such as repeated clamping, cumbersome operations, inability to control tool length, and waiting for cooling. Moreover, each module has been meticulously designed and incorporates a range of innovative and reform-oriented technologies, ensuring that the entire system delivers high efficiency and ease of use. Compared with other products, it offers the following advantages:
Thermal assembly and measurement integration: The Solis is equipped with a highly integrated system module, including ultra-fast heating coils and high-precision cameras, enabling Heat-shrink handle With integrated thermal assembly, cooling, and measurement, the tool does not require repeated repositioning or clamping, thereby enhancing efficiency and measurement accuracy. Equipped with a dual-station spindle and patented technology, you can pre-prepare the next thermally shrunk tool holder for thermal assembly or perform measurements on the thermally shrunk tool, significantly accelerating the production cycle and enabling continuous assembly. After calibration, the two spindles share the same database, ensuring precise and efficient operation.
Hydraulic tool holders, shrink-fit tool holders, deep-hole machining tools, μ management
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